1998 Catalog of Practical Papers
I. SUPERPAVE
Click on a paper number to view a brief summary:

980223 “Critical Review of VMA Requirements in Superpave”
980590 "Comparison of Superpave and Marshall Mixtures for Low-Volume Roads/Shoulders"
980714 "Calculating Air Voids at a Specified Number of Gyrations in the Superpave Mixture Performance"
980928 "Contribution of Fine Aggregate Angularity and Particle Shape to Superpave Mixture Performance"
980944 "The Relation Between Pavement Temperature and Weather Data: A Wisconsin Field Study to Verify the Superpave Algorithim"
981074 "An Evaluation of the Superpave Gyratory Compaction of Hot Mix Asphalt"
981218 "Kentucky's Experience with Superpave Binder Specifications"
981281 "Reference Standards for Use with the Indirect Tension Test"
981285 "Superpave Field Implementation: Florida's Early Experience"










980223 “Critical Review of VMA Requirements in Superpave”

Abstract: Reports of increased difficulties in meeting the minimum voids in mineral aggregate (VMA) requirements have surfaced with the recent use of Superpave volumetric mix design. The characteristic low VMA of Superpave mixes can generally be attributed to the increased compactive effort by the Superpave gyratory compactor. This has led to the increased use of coarser asphalt mixes (gradations near the lower control points). However, the minimum VMA requirements in Superpave volumetric mix design for these coarse mixes are the same as those developed for the dense mixes designed by the Marshall method. Literature review has indicated that the rationale behind the minimum VMA requirement was to incorporate a minimum permissible asphalt content into the mix in order to ensure its durability. Studies have shown that asphalt mix durability is directly related to asphalt film thickness. Therefore, the minimum VMA should be based on the minimum desirable asphalt film thickness rather than a minimum asphalt content because the latter will be different for mixes with different gradations. Mixes with coarse gradation (and, therefore, low surface area) have difficulty meeting the minimum VMA requirement based on minimum asphalt content in spite of thick asphalt films. Conclusions: The minimum VMA requirement currently adopted by Superpave to ensure mix durability is inadequate. It is not equitable to mixes with different gradations. The requirement penalizes mixes with coarse gradations (those below the Superpave restricted zone) which may have low VMA but have increased asphalt film thickness. A rational approach based on a minimum asphalt film thickness has been proposed and validated. The film thickness approach represents a more direct, equitable, and appropriate method of ensuring asphalt mix durability and encompasses various mix gradations.
Prithvi S. Kandhal, Cynthia Y. Lynn, National Center for Asphalt Technology, 211 Ramsay Hall, Auburn University, AL 36849-5354. Tel: (334) 844-6242 Fax: (334) 844-4485. e-mail:
pkandhal@eng.auburn.edu. Frazier Parker, Highway Research Center, 238 Harbert Engineering Center, Auburn University, AL 36849-5337

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980590 “Comparison of Superpave and Marshall Mixtures for Low-Volume Roads/Shoulders”


Abstract: Superpave and Marshall mix designs were done using local aggregates to study the suitability of the Superpave mix design as compared to the Marshall mix design for low volume roads, especially shoulders. Three different locally available aggregates, crushed lime stone and coarse and fine river sands, were used in this study. Five different blends with varying proportions of coarse and fine river sands were selected. Mix samples were compacted in the Superpave gyratory compactor with applicable number of gyrations as well as with the Marshall hammer using fifty blows per face. Bulk densities of the compacted samples and maximum specific gravities of loose samples were also measured for each blend. Conclusions: The results showed that 1) Superpave mix design for low-volume roads/shoulders results in lower estimated asphalt content compared to the Marshall method. 2)The required asphalt content increases as the proportion of coarse river sand increases in the mix. 3) Superpave requirements for the Voids Filled with Asphalt (VFA) for low volume traffic, i.e., less then 0.3 million ESALs, appeared to be too high. High asphalt film thicknesses were computed for the mixtures which did not meet the Superpave VFA requirements. 4) Lowering the design number of gyrations (Ndes) for compaction of samples would result in increased asphalt requirement for the Superpave mixture with a given gradation.
Affan Habib, Soil & Materials Engineers, Inc., 43980 Plymouth Oaks Blvd., Plymouth, MI 48170. Tel: (313) 454 – 9900 Fax: (313) 454 –0629. e-mail:
affan@ksu.edu. Mustaque Hossain, Rajesh Kaldate, Department of Civil Engineering, Kansas State University, Manhattan, KS 66506. Tel: (785) 532 – 1576 Fax: (785) 532-7717. e-mail: mustak@ksu.edu, Glenn A. Fager, Kansas Department of Transportation, Bureau of Materials & Research, 2300 Van Buren, Topeka, KS 66611. Tel: (913) 296 – 3008 Fax: (913) 296- 2526. e-mail: glenn@dtmrc.wpo.state.ks.us

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980714 “Calculating Air Voids at a Specified Number of Gyrations in the Superpave Gyratory Compactor”


Abstract: The Superpave volumetric mix design is based on compaction of mixtures to Nmax revolutions, yielding approximately 2 percent air voids, and then back-calculating the properties of the mixture at Ndesign revolutions. Ndesign revolutions is the specified number of revolutions at which the sample should achieve 4 percent air voids. It has been shown, both in mixture design and in field quality control testing, that this back-calculation procedure is not always accurate for determining the number of gyrations that give 4 percent air voids in the compacted sample. This paper examined the current back-calculation procedure and shows the observed inaccuracy in the current method in both the quality control/quality assurance (QC/QA) and the mixture design procedures. It also examined an alternative method that has shown to be more accurate in predicting the number of gyrations at which a mixture reaches a given air void level. Conclusion: The current Superpave procedure for back-calculating air voids at a set number of gyrations can be inaccurate for some aggregates and gradations. By using the best fit slope of the compaction curve up to the “locking point,” it is possible to more accurately predict the number of gyrations which will give 4 percent air voids. Mixtures with smaller nominal maximum size give more consistent results in the prediction of number of gyrations to achieve 4 percent air voids. Due to the characteristics of gyratory compaction, mixtures with a larger nominal maximum size do not show the same accuracy as smaller sized gradations in the prediction of number of gyrations to achieve 4 percent air voids. The proposed method for determining the number of gyrations to achieve 4 percent air voids shows to be more accurate than the Superpave method. The proposed method determines the slope of the compaction curve, which is speculated as a mixture property. Every point in the compaction curve is not necessary for proper characterization of the mixture as long a consistent representative sampling of the data is used.
William R. Vavrik, University of Illinois at Urbana-Champaign, 1611 Titan Drive, Rantoul, Illinois 61866. Tel: 217-893-0406 Fax: 217-893-0601. e-mail:
w-vavri@uiuc.edu. Samuel H. Carpenter, University of Illinois at Urbana-Champaign, 205 N. Mathews Ave., MC-250, Urbana, Illinois 61801. Tel: 217-333-4188 Fax: 217-333-1924. e-mail: scarpent@uiuc.edu.

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980928 “Contribution of fine Aggregate Angularity and Particle Shape to Superpave Mixture Performance”


Abstract: The Superpave system currently is being implemented by state highway agencies. Many states have already implemented the asphalt binder specification during 1997. The volumetric mix design system, however, is being actively implemented. As states consider specification changes necessitated by Superpave implementation, some questions are being raised. Fine aggregate angularity (FAA) requirements, one of the aggregate consensus properties, has generated considerable debate in some areas of the country. Adopting an FAA requirement of 45% for high traffic pavements has changed the number of sources available for asphalt mixtures. Superpave also provides a limit on flat and elongated particles. The aggregate properties requirement have increased interest regarding the basis of the specification and the values specified. This paper contains results of a limited cooperative study by industry and agency to evaluate the role of fine aggregate angularity and particle shape on asphalt mixture properties. Conclusions: The coarse Superpave gradation selected for this study appears to have de-emphasized the role of fine aggregate in the mixture response to rutting. Rate of rutting, and rut depths measured on the Asphalt Pavement Analyzer did not correlate with fine aggregate angularity. All mixtures had similar phase angles at high frequency loading. Complex modulus of the mixtures as tested on the Superpave Shear Tester did not vary with different fine aggregate angularity. Based on the results of this limited study, crushed stone aggregates containing flat and elongated particles based on a maximum to minimum dimension ratio of 3:1 do not negatively effect the volumetric properties of Superpave asphalt mixtures.
Gerald A. Huber, Heritage Research Group. Tel: (317) 390-3141 Fax: (317) 486-5095. e-mail:
gerald.huber@heritage-enviro.com. J. Chris Jones, Paul E. Messersmith, Superfos Construction U.S., N. Mike Jackson, University of Tennessee at Knoxville

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980944 “The Relation Between Pavement Temperature and Weather Data: A Wisconsin Field Study To Verify the Superpave Algorithm”


Abstract: Six test sections were constructed on USH 53 in Trempealeau County, Wisconsin using different PG graded asphalt binders to validate the Superpave pavement temperature algorithm and the binder specification limits. This paper includes details of the instrumentation systems used and the analysis of the data collected during the first 22 months of the project. The analysis was focused on development of a statistical model for estimation of low and high pavement temperatures from meteorological data. The model was compared to the Superpave recommended model and to the more recent model recommended by LTPP program. Conclusions: The temperature data analysis indicates that there is a strong agreement between the new model and the LTPP model for the estimation of low pavement design temperature. The analysis, however, indicates that the LTPP model and the Superpave model underestimate the high pavement design temperature at air temperatures higher than 30(C. The temperature data analyses also indicate that there are significant differences between the standard deviation of air temperatures and the standard deviation of the pavement temperatures. These differences raises some questions about the accuracy of the reliability estimates used in the current Superpave recommendations.
Peter J. Bosscher, Hussain U. Bahia, Suwitho Thomas, Jeffrey S. Russell, Dept. of Civil & Environ. Engineering, University of Wisconsin, Madison, WI 53706. Tel: (608) 262-7245 Fax: (608) 262-5199. e-mail:
bosscher@engr.wisc.edu.

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981074 “An Evaluation of Superpave Gyratory Compaction of Hot Mix Asphalt”


Abstract: Superpave recommends that aggregate gradations for Hot Mix Asphalt (HMA) pass outside the restricted zone in order to provide adequate VMA and to avoid excessive use of rounded sands which leads to reduced rutting resistance. This study was carried out to evaluate the effect of restricted zone on volumetric properties of mixes consisting of all crushed, and all crushed and partially uncrushed materials. Mix designs were conducted with the Superpave gyratory compactor for two types of aggregate blends: one with all crushed granite and another with crushed granite and 20 percent natural sand. Three gradations for each type of aggregate blend consisted of gradations passing above, through, and below the restricted zone. A part of this study was carried out to compare the correction factors obtained at different gyration levels during compaction of HMA, and to evaluate the change in correction factors with gyration levels. Conclusions: For a given aggregate blend, gradations below or above the restricted zone provided higher VMA than mixes through the restricted zone. Mixes with crushed aggregate provided higher VMA than mixes with partially crushed aggregate. The mixes with gradations below the restricted zone had the highest voids at Ninitial, whereas the mixes with gradations above the restricted zone had the lowest voids at Ninitial. For all crushed mixes, the mixes with gradation above the restricted zone had the highest voids at Nmaximum, and the mixes with gradations below the restricted zone had the lowest voids at Nmaximum. None of the mixes containing natural sand met all the requirements for volumetric and gyratory properties. The mixtures for all crushed material met all requirements when passing through the restricted zone and below the restricted zone. The correction factor was found to decrease and become close to constant at higher gyration levels. At lower gyrations, densities were found to be greater than that obtained by back calculation from the density at Nmaximum. The coarse textured mixture had a larger difference between the back calculated and actual air voids.
Rajib B. Mallick, Shane Buchanan, E. R. Brown, Mike Huner, National Center for Asphalt Technology. Tel: (334) 844-6259 Fax: (334) 844-4485. e-mail:
rajibb@eng.auburn.edu.

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981218 “Kentucky’s Experience with Superpave Binder Specifications”


Abstract: Since the introduction of the Superpave binder specifications in the early 1990's, Kentucky has been preparing for the full implementation of the specifications in 1997. These preparations have included training technicians, purchasing binder testing equipment, applying the specification to Kentucky's needs, and educating all parties involved. The process has not been completely smooth. Problems with binder testing equipment have occurred since the beginning. Since the Superpave binder specifications do not positively identify the presence of polymer-modification, Kentucky wanted to place additional requirements in the specifications to ensure the use of polymer. Switching from an intermediate grade asphalt cement containing polymer-modification to a grade without polymer-modification spawned the idea for an experimental project evaluating various types of PG 70-22. The volume of samples has forced the issue of suppliers' performing quality control testing. Thus, an Approved Supplier Certification (ASC) program was developed. Education on the specifications, test procedures, and the ASC program have been an integral part of implementing the Superpave binder specifications in 1997. Conclusions: Revisions to the ASC program and specifications will most likely occur before 1998. Kentucky plans to eventually change the requirement of 50% elastic recovery on PG 76-22 binders to a phase angle requirement. Research samples have been tested, and a maximum phase angle will be determined in the near future. Communication between the Division of Materials, suppliers, contractors, and other states has been the key to a good start in implementing the Superpave binder specifications. Continued communication, education, process review, and continuous improvements will ensure quality in the future.
Andrea S. Clifford, Kentucky Transportation Cabinet, Department of Highways, Division of Materials, 1227 Wilkinson Boulevard, Frankfort, KY 40622, Tel: (502) 564-3160 Fax: (502) 564-7034. e-mail: aclifford@mail.kytc.state.ky.us

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981281 “Reference Standards for Use with the Indirect Tension Test”


Abstract: The purpose of this paper is to describe the fabrication, calibration, and use of high-density polyethylene (HDPE) reference standards for the indirect tension (IDT) creep test. The IDT creep test was developed during the Strategic highway research program, and is one of the standard Superpave mixture tests now under further development and implementation. The use of reference standards in conjunction with the IDT test will help to achieve rapid and effective implementation of this promising test method. An IDT reference standard is useful in three ways: it serves as a final step in a thorough calibration of the IDT system; it allows rapid verification of the IDT test system in between calibrations; and it serves as a useful tool for training engineers and technicians in proper execution of the test. In this study, HDPE specimens were calibrated using the IDT creep test. During this calibration, statistical methods were used to verify that the HDPE was homogenous, linear, and isotropic. The calibration was then confirmed using companion specimens of the HDPE machined for testing using the bending beam rheometer (BBR). Conclusions: High density polyethylene (HDPE) is reasonably homogenous, isotropic, and linear, and is thus suited for use in producing reference standards for the indirect tension (IDT) creep test. The creep compliance of HDPE is similar to that of typical hot-mix asphalt concrete at 0 °C, which is nearly ideal for use as an IDT reference standard. IDT reference standards produced from HDPE can be calibrated through replicate measurements on a recently calibrated IDT device operated by an experienced technician or engineer. The calibrated values of creep compliance or modulus, and m-value, can be initially verified and periodically checked with companion specimens machined for use with the bending beam rheometer. The proposed IDT reference standards can be used as a final step in thorough, regularly scheduled calibrations; to periodically verify proper operation of the IDT in between scheduled calibrations; and as an aid in training technicians and engineers in proper technique in performing the IDT creep test.
Donald W. Christensen, Yusuf A. Mehta, The Pennsylvania State University, Research Office Building, University Park, PA 16802. Tel: (814) 863-1903 Fax: (814) 865-3039. e-mail:
dwc1@psu.edu.

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981285 “Superpave Field Implementation: Florida’s Early Experience”


Abstract: Over the past 10-15 years, Interstate pavements in north Florida have experienced a significant number of failures, primarily due to rutting. It was believed that the present fine graded, 50-blow Marshall designed mixes were inadequate to withstand current loading conditions. The newly developed Superpave system represented an opportunity to address a number of Florida’s asphalt pavement problems. Thus, the Florida Department of Transportation (FDOT) made a concerted effort to implement Superpave technology in 1996. During this period, a total of eight projects were changed from the traditional Marshall mix designs to Superpave. Conclusions: This paper documents some of Florida’s early experiences with the field implementation of Superpave (including issues of compaction, the relationship between lift thickness and compactibility, water permeability and density requirements, as well as general and specific comparisons of the coarse-graded Superpave mixes and the fine-graded Marshall mixes). As an AASHTO Lead State in Superpave Implementation, Florida is a very strong advocate of the Superpave system, and believes this new technology will address most, if not all of the pavement problems encountered in Florida. As such, any problems that are encountered with its implementation need to be quickly resolved with the understanding that complete implementation will lead to a longer-lasting and safer highway system in the State of Florida and the rest of the nation.
James A. Musselman, Bouzid Choubane, Gale C. Page, Patrick B. Upshaw, Florida Dept. of Transportation, State Materials Office, 2006 N.E. Waldo Road, Gainesville, FL 32609. Tel: (352) 337-3100 Fax: (352) 334-1649.


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