1998 Catalog of Practical Papers
III. BITUMINOUS SURFACE COURSES
Click on a paper number to view a brief summary:

980760 “Stone Matrix Asphalt: The Wisconsin Experience”
980968 “Georgia DOT’s Experience with Microsurfacing”
980970 "Georgia DOT’s Progress in Open-Graded Friction Course Development”















980760 “Stone Matrix Asphalt: The Wisconsin Experience”


Abstract: In 1991, the Wisconsin Department of Transportation and the asphalt paving industry in the state decided to construct a trial installation of an asphalt paving technology that had piqued the interest of a group of professionals that had recently toured Europe. The success of that initial trial was the basis of the decision to conduct a thorough evaluation of Stone Matrix Asphalt (SMA). Subsequently, six projects were constructed at various locations around the state. Each project contained six test sections utilizing various fiber and polymer modified SMA mixes. Besides evaluating the various types of SMA's, this research effort also contained elements in it to allow evaluation of the impact of aggregate size and aggregate hardness on the effectiveness of the SMA mixes. These projects were constructed over a period of three years, with the last one constructed in 1994. All of the projects were evaluated from the standpoint of the ease of construction and performance. While the ease of construction was to be evaluated mostly on a subjective basis, the performance measures were established to be objective and measurable. The performance measures were: amount of cracking; friction characteristics; overall pavement distress; amount of rutting; noise impacts; and ride. Conclusions: Although the data collected so far is limited, it is pointing to an asphalt pavement that resists cracking and rutting, while providing a good ride and excellent frictional qualities. The study is far from complete at this time, since the newest test sections were constructed in 1994, and their evaluation will not be completed until 1999. However, from the data available, it appears that the SMA pavements are performing better than the standard AC pavement in all respects and show definite promise in being a durable and long lasting asphalt pavement.
Robert B. Schmiedlin, Wisconsin Department of Transportation, 3502 Kinsman Blvd., Madison, WI 53704. Tel: (608) 246-7950 Fax: (608) 246-4669. e-mail:
rschmie1@mail.state.wi.us

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980968 “Georgia DOT’s Experience with Microsurfacing”


Abstract: Microsurface mix, or microsurfacing, can be used for sealing and providing a friction surface for cracked and deteriorated surface mixes. This mix, essentially consisting of 9.5 mm (3/8 in.) screenings bonded by a polymer-modified asphalt emulsion, is economical and can be placed very swiftly. Microsurfacing is also aesthetically pleasing because of its resemblance to hot mix asphalt. In 1990-91, Georgia DOT (GDOT) successfully used microsurfacing in a test section on I-75 in Henry County which had high traffic volumes and a heavy truck concentration. Two varieties of the mix were used, and both showed little deterioration after two years. In 1996, GDOT opted to use microsurfacing for a 9.2 km (5.7 mile) section of I-285 in Atlanta between Conley Rd. and Old National Hwy. This 92 lane-km (57 lane-mile) project was initiated to address the raveling and cracking in the section and improve its appearance prior to the 1996 summer Olympics. The I-285 project began in late May, 1996, and was completed in one month. Conclusions: The micro-surfacing used on I-285 has performed quite well since the project completion. No additional problems have been encountered with raveling or load cracking. The mix has provided excellent smoothness and good friction, with a minimal increase in pavement noise levels. Microsurfacing may be suitable for use on cracked pavements in lieu of more conventional rehabilitation methods such as crack sealing, leveling, and double surface treatments. Microsurfacing provides a convenient, economical way of addressing pavement distress such as raveling and cracking. The use of plant mix resurfacing can be delayed for some time if micro-surfacing is utilized.
Donald E. Watson, David Jared, Georgia Department of Transportation, Office of Materials and Research, 15 Kennedy Drive, Forest Park, Georgia 30050. Tel: (404) 363-7521 Fax (404) 363-7684. e-mail:
watson_d@dot.state.ga.us

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980970 “Georgia DOT’s Progress in Open-Graded Friction Course Development”


Abstract: In order to improve the safety of motorists on Georgia highways, the Georgia Department of Transportation (GDOT) has continued to use the most advanced and effective pavements available, including the open-graded friction course (OGFC). Since OGFCs were conceived in the 1950's and 1960's, GDOT has used these mixes as thin porous wearing layers primarily on interstate highways. In the past, GDOT encountered problems with OGFC use, including asphalt cement (AC) draindown, rapid oxidation, raveling, and stripping of underlying layers. Consequently, GDOT placed a moratorium on OGFC use in 1982. Since that time, however, several modifications have been made to improve the performance of OGFC mixes. Hydrated lime is added as an anti-stripping agent to OGFC and to all other mixes used on the Georgia state route system, including dense-graded mixes which underlie OGFC. Fibers are added to eliminate AC drain-down. Polymer-modified AC is added to improve the durability of the pavement by reducing problems associated with premature oxidation and raveling. Production temperatures are increased to more thoroughly dry aggregate components and thus improve AC adhesion. Finally, coarser gradations and thicker layers are used to improve permeability. Conclusions: With the modifications made to these mixes in the last few years, significant improvements in mix performance have already been noted. The benefits of using the modified OGFC and PEM mixes far outweigh the difficulties that may be encountered during production and placement. The improved permeability of the mix results in reduced potential for hydroplaning, reduction of splash and spray, improved friction, better nighttime visibility, and better visibility of traffic striping. Agencies which have used this mix in the past and experienced problems similar to those experienced by GDOT should consider the possibility of using this modified OGFC on high-volume traffic facilities.
Donald E. Watson, Andrew Johnson, David Jared, Georgia Department of Transportation, Office of Materials and Research, 15 Kennedy Drive, Forest Park, Georgia 30050. Tel. (404) 363-7521 Fax (404) 363-7684. e-mail:
watson_d@dot.state.ga.us


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